Watts Autotrol Magnum (CV+ Series) Manuel d'utilisateur

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Installation and Service Manual
Magnum Cv and Magnum IT Valves
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Page 1

Installation and Service ManualMagnum Cv and Magnum IT Valves

Page 2

6Figure 2.12On ALL Magnum tank configurations, optional multi-switch kits are available to provide additional electrical or switch closure signals dur

Page 3 - Table of Contents

72.2 Magnum General SpecificationsOperating and EnvironmentalOperating Pressure ...

Page 4

82.3 Magnum Cv Dimensional Specifications1 1/2-inch Inlet, Outlet and Drain3.993 (10.14 cm)6.493 (16.5 cm)7.500 (19.05 cm)22.796 (57.90 cm)2.817 (7.15

Page 5

9Magnum IT Dimensional Specifications2-Inch Inlet and Outlet, 1 1/2-Inch Drain15.5391.11311.3764.42913.4819.0009.7507.000 6.50016.2508.7103.9982.81727

Page 6 - Magnum IT Series Valve

103.0 General Installation InformationPlease review the following items thoroughly to ensure an efficient and safe installation of the water treatment

Page 7 - Magnum Valve

11Figure 3.2Electrical1. Electrical requirements for the installation will depend on the configuration of the control.2. The standard North American S

Page 8 - Extended Standoffs

123.1 Typical Installation DrawingsFigure 3.3 Magnum Cv and Magnum IT, Single Tank Softener Units with 962 Electronic ControlInlet ValveDrain962 Contr

Page 9 - Tank O-ring

134.0 Flow DiagramsThe Magnum control valve utilizes a series of pilot valves to properly position the diaphragm valve cartridges (Figure 4.1). The pi

Page 10

14B1B2123456PressureRegulatorPilotScreenRefillControlBrineTank Untreated Water Treated WaterInjectorPilotValvesInlet Tank TopDrain 1 Tank Botto

Page 11

15B1B2123456PressureRegulatorPilotScreenRefillControlBrineTank Untreated Water Treated WaterInjectorPilotValvesInlet Tank TopDrain 1 Tank Botto

Page 13 - 4.500 4.500

16B1B2123456PressureRegulatorPilotScreen Untreated Water Treated WaterPlugged InjectorPilotValvesInlet Tank TopDrain 1 Tank BottomOutlet 2 B

Page 14 - Drain Line Flow Control Disk

17B1B2123456PressureRegulatorPilotScreen Untreated Water Treated WaterPlugged InjectorPilotValvesInlet Tank TopDrain 1 Tank BottomOutlet 2 B

Page 15

18B1B2123456PressureRegulatorPilotScreenRefillControlBrineTank Untreated Water Treated WaterInjectorPilotValvesInlet Tank TopDrain 1 Tank Botto

Page 16 - Magnum IT

195.0 Control Settings5.1 ManualSeries 942Man ControlsThe 942Man represents the maximum in versatility and ease of operation for the manual control va

Page 17 - 4.0 Flow Diagrams

20Figure 5.46. When the refill is complete move the indicator knob COUNTERCLOCKWISE to the Regeneration Complete position (Figure 5.5). The unit will

Page 18 - Service Cycle

21Table 5.2 Suggested Brine Draw/Slow Rinse Times Based on 25 psi and 2.5 Bed Volumes of Slow RinseTank Size in. (cm) 14 (35.5) 16 (40.6) 18 (45.7) 2

Page 19

22Minimum salting: 6 lb. salt = 20 kgr/cu. ft.Medium salting: 10 lb. salt = 25 kgr/cu. ft.Maximum salting: 15 lb. salt = 30 kgr/cu. ft.Table 5.4 Sugg

Page 20 - Service Cyc

23942FMan - Manual Filter Control for the Magnum ValveThe 942FMan represents the maximum in versatility and ease of operation for the manual control

Page 21

245.2 MechanicalSeries 942 Mechanical ControlsThe Series 942 mechanical controls provide mechanical timeclock function for water softening and filter

Page 22

25Figure 5.10 Regeneration CompleteIt is important to note that the numbers on the Salt Dial represent “MINUTES” of water refill time. To determine th

Page 23 - 5.0 Control Settings

Table of ContentsSection1.0 Installation Profile Summary - - - - - - - - - - - - - - - - - - - - - - - - - - - 12.0 Intr

Page 24

265.2.4 Salt Use TableNotes:1. Flow rates for refill controls are based on 60 psig (414 kPa) inlet pressure.2. Take into account the type of brine sys

Page 25 - Slow Rinse

275.2.5 Regenerant Use Table - Potassium Permanganate (KMnO4)Notes:1. Chemical dosage recommendations typify requirements for single batch regeneratio

Page 26

285.3 ImpulseSeries 952 Impulse ControlsThe Series 952 impulse controls initiate a regeneration, or backwash, upon receiving an external line powered

Page 27

295.4 ElectronicSeries 962 Electronic Demand ControlsThe Series 962 Electronic Controls provide sophisticated, demand-based water conditioning by comb

Page 28 - 5.2.1 Common Settings

30• Selectable Reserve Options (Demand Controls Only) - To meet the conditioned water requirements of the application, the 962 control allows selectio

Page 29 - Backwash 8 - 30

31Changing a Program Value - Once the P value you want to change is displayed, press the LEFT [←] arrow button to display the current entry for that v

Page 30 - 5.2.4 Salt Use Table

325.4.1 Connecting the 962 ControlWhen the 962 control is used for single tank applications, two standard connections are required for operation: the

Page 31

335.4.3 Connecting the 962 Twin and Triple Parallel ControlThe 962 control can be used for twin and triple tank applications, operating in a parallel

Page 32 - Indicator Knob

346.0 Programming Tables6.1 Table I - Level 1 ValuesLevel I Program Values for 962, 962F, 962TC, 962FTC, and 962M ControlsLevel II, III values on foll

Page 33 - 5.4 Electronic

356.2 Table IIALevel II Program Values - 962 Single Twin or Triple Parallel Tank Softener or Dealkalizer (P17=0)Note: This programming sheet is for us

Page 34

7.0 Multi-Tank Systems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 457.1 Twin Alternating - - -

Page 35 - • Capacity P5

366.3 Table IIBLevel II Program Values - 962F Single Tank Filter (P17=4)ParameterDescription of ParameterRange of ValuesMin. Increment Factory Value U

Page 36 - 962S Control

376.4 Table IIC Level II Program Values - 962 Twin Tank Alternating Softener (P17=2)ParameterDescription of Program ValuesRange of ValuesMin. Increme

Page 37 - Parallel Control

386.5 Table IIDLevel II Program Values - Electronic Timeclock Filter (P17=7)Parameter Description Range of ValuesMin. IncrementFactory ValueUnits of M

Page 38 - 6.0 Programming Tables

396.6 Table IIELevel II Program Values - Electronic Timeclock Softener (P17=1)Parameter Description Range of ValuesMin. IncrementFactory ValueUnits of

Page 39 - 6.2 Table IIA

406.7 Explanation of Parameter Values for the 962 Single and Parallel Tank ControlsThis section contains a detailed explanation of the programming par

Page 40 - 6.3 Table IIB

41*The 962 controller functions in either a 12-hour or 24-hour clock mode. Programming P13 (clock mode) before P1 or P2 will eliminate any confusion w

Page 41 - 6.4 Table IIC

426.8 New Features in The 962 Family ControlsP1 Day of Week ProgrammingThe day of the week is now displayed with the time of day in the far left digit

Page 42 - 6.5 Table IID

43is a VARTA, TYPE V7/8H (AccuPlus Nickle Hydride Ni-mh 9v 150 mAH, No. 5522). A standard non-rechargeable battery is an option for backup but needs t

Page 43 - 6.6 Table IIE

446.10 Table IVModel 962 Error MessagesIndication Description Cause SolutionErr1 Electronics failurea. Control settings need reprogramminga. Press any

Page 44 - Explanation

457.0 Multi-Tank7.1 Twin Alternating SystemsThe Magnum IT valve is available in a preconfigured twin-alternating package which assure the flow of soft

Page 45

11.0 Installation Profile SummaryInstallation Date: ______________________________Installation Location: ___________________________Installer(s): ___

Page 46 - Controls

467.1.1 Twin Alternating Control Set-UpTask962M Main Control PositionTank 1962S Secondary Control PositionTank 21. Open manual bypass valve2. Close ma

Page 47

477.1.2 Additional Checks:Task962M Main Control PositionTank 1962S Secondary Control PositionTank 21. Initiate Manual Regeneration (Press and hold REG

Page 48 - 6.10 Table IV

487.2 Twin or Triple SystemsThe Magnum Electronic Controls may be configured as a twin parallel or triple parallel system which assures, through an el

Page 49 - 7.0 Multi-Tank

49Figure 7.3 Magnum IT Triple Parallel Configuration

Page 50

507.2.1 Parallel Control Set-UpInitial Setup• It is advantageous to perform all control programming prior to start up of the entire water treatment sy

Page 51 - 7.1.2 Additional Checks:

518.0 Start-Up ProcedureThe following steps provide general guidelines for the start-up of a water conditioning system with a Magnum control valve. St

Page 52 - 7.2 Twin or Triple Systems

529.0 Service InstructionsSymptom Possible Cause Solution1. Water conditioner fails to regenerate. No soft water.a. Power supply to Magnum control has

Page 53

536. Leak to Drain. a. No flow control installed in drain line.b. Insufficient water pressure.c. Plugged injector and/or injector screen.d. Back press

Page 54 - Special Programming

549.1 Magnum Valve Cartridge Removal ProcedureRemoval of cartridges should be done only after reviewing all other possible causes of the problem(s) b

Page 55 - 8.0 Start-Up Procedure

5510.0 Performance Data and Charts10.1 Magnum Injector Data****

Page 56 - 9.0 Service Instructions

22.0 Introduction to the Magnum Cv and Magnum IT SeriesThe Magnum CvTM and Magnum ITTM Series valves offer a high degree of installation simplicity a

Page 57

56**** Brine draw and Rinse rates on empty tank

Page 58 - Procedure

5710.2 Magnum Flow ControlsNote: All flow rates are based on an inlet pressure of 60 psig (413 kPa). Actual rates will vary with pressure, temperature

Page 59 - 10.1 Magnum Injector Data

5810.3 Magnum Injector ControlsNote: All flow rates are based on an inlet pressure of 60 psig (413 kPa). Actual rates will vary with pressure, tempera

Page 60

5910.4 Drain Line Flow Control*60 oF (15 oC) water temperature, 50% bed expansionTable 10.3 Recommended Backwash Flow Rates for Various MediaMediaTan

Page 61 - Refill Control Identification

6010.5 Autotrol Drain Line Flow ControlTable 10.4 Autotrol Drain Line Flow Controls (5 gpm - 40 gpm)Note: Drain Line Flow Controls above 40 gpm requir

Page 62 - Injector Identification

6111.0 Wiring Diagrams11.1 Model 962 Series Electronic ControlRemote Regeneration InitiationNOTE: The 962 Series Electronic Control is not recommended

Page 63 - 10.4 Drain Line Flow Control

6211.2 Model 952 Twin Series Impulse Control11.3 Model 952QC Impulse ControlMotor952 SwitchCNONCWhiteL2RedStartBlackL1MOTORMOTOR LEADSYELLOW / WHITEIS

Page 64

6311.4 Triple Parallel WiringModel 962 Twin or Triple Parallel Wiring Schematic

Page 65 - 11.0 Wiring Diagrams

6411.5 Model 962 Twin Alternating SystemMain/Secondary Wiring Schematic

Page 66

6512.0 Assembly Drawings and Parts ListMagnum Controls 12.1 Manual ControlsFigure 12.1 Magnum 942MANFigure 12.2 Magnum 942FMANTable 12.1 942 Manual Co

Page 67 - 11.4 Triple Parallel Wiring

32.1 Assembling the Control to the Magnum ValveThe control and the Magnum valve work together as an integral system to ensure synchronization. Follow

Page 68

6612.2 Mechanical Timeclock ControlsFigure 12.3 Magnum 942 (Softener)Figure 12.4 Magnum 942F (Filter)Magnum 942Magnum 942FTable 12.2 Mechanical Timecl

Page 69 - 12.1 Manual Controls

6712.3 Impulse ControlsFigure 12.5 Magnum 952Figure 12.6 Magnum 952FFigure 12.7 Magnum 952QCMagnum 952Magnum 952FTable 12.5 952 Impulse Control 50 Hz

Page 70 - Magnum 942F

68Table 12.6 Impulse Control 60 Hz ConfigurationsPart Number Description1046321 Impulse Control/952 Softener/120 VAC/60 Hz1046323 Impulse Control/952F

Page 71 - 12.3 Impulse Controls

6912.4 Electronic ControlsFigure 12.8 Magnum 962Figure 12.9 Magnum 962FFigure 12.10 Magnum 962MFigure 12.11 Magnum 962SMagnum 962TIME OF BACKWASH SET

Page 72

70Figure 12.12 Magnum 962TCFigure 12.13 Magnum 962FTC* Battery Not Included.* Battery Not Included.TCMagnum 962TCTIME OF BACKWASH SET VALUE TO 10SET V

Page 73 - 12.4 Electronic Controls

71Table 12.9 TransformersPart Number Description1000810 12 V Wall Mount Transformer/100 VAC/50/60 Hz/150 mA/Japanese Plug1000811 12 V Wall Mount Trans

Page 74 - Magnum 962FTC

7212.5 Magnum Flow ControlsInjector Assembly1342Item Part Number Description1 1040670 Injector for 14-inch (35.6 cm) Tank - 0.5 GPM (1.9 LPM) (include

Page 75 - Table 12.9 Transformers

7312.6 Magnum Flow ControlsRefill Control Assembly54213Item Part Number Description4 1040679 Refill Flow Control for 14-inch (35.6 cm) Tank - 0.7 GPM

Page 76 - 12.5 Magnum Flow Controls

7412.7 Magnum IT Flow SensorTurbine Assembly123Item Part Number Description1 1000074 Insert, Corner 2-inch2 1232965 Assembly, Turbine 2-inch Elbow3 10

Page 77 - 12.6 Magnum Flow Controls

7512.8 Installation AdaptersAdapters- Magnum Adapters-Magnum ITItem Part Number DescriptionNot Shown 1001657 Magnum Cv 1.5-inch Adapter Kit - Brass NP

Page 78 - 12.7 Magnum IT Flow Sensor

4into the control. The control indicator must be in the midpoint of the SERVICE position for the 962M and 962S when engaging the camshaft into the con

Page 79 - 12.8 Installation Adapters

76Not Shown 1030665 2-inch Brass BSP AdapterNot Shown 1033864 2-inch Brass BSP Adapter with Drilled and Tapped 1/4-inch BSP PortNot Shown 1030666 2-in

Page 80

7712.9 Magnum Valve CartridgesNote: Items 1 and 3 are identical valve cartridges.Item Part Number Description1 1000366 Drain Valve Cartridge2 1000365

Page 81 - 12.9 Magnum Valve Cartridges

7812.10 Cam and Pilot Valve AssemblyBlackBlackItem Part Number Description1 1000535 Camshaft Assembly - 5 Cycle Softener2 1000538 Camshaft Assembly -

Page 82

79* For use with 962M and 962S controls only.10 1000467 Pilot Cam - Co-current 5 Cycle Softener #4 (Yellow)11 1000468 Pilot Cam - Co-current 5 Cycle S

Page 83

8012.11 Kits and AssembliesSwitch KitPilot Filter Screen AssemblyExternal Pilot Feed AdapterPilot System Check ValvePart Number Description1041049 Swi

Page 84 - 12.11 Kits and Assemblies

8112.12 962 Optional Switch KitsPart Number Description Items Included1041037Switch Kit for Twin Alt 962 Controls .1 amp(2) SPDT Switches with gold c

Page 85 - (1) Bracket

 Copyright 2004 GE OsmonicsP/N 1018092 Rev. G

Page 86 - P/N 1018092 Rev. G

5Hydraulic Output Signal An optional hydraulic output signal is available on the valve. An optional cam lobe on pilot valve #6 is used on the camshaft

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